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Prototypes to Production Services:


Models, Prototypes, Electronics,
Tooling, Molding to Mfg. & Assy, Hi-Res Animation, Renderings, Virtual and Augmented Reality & More






Models (Visual, Functional, Ergonomic, Engineering, Clinical Testing)




Rapid Prototyping (SLA, SLS, FDM)






CNC Machined Parts (Plastic, Metal, Composite) 3, 4 & 5 Axis




CNC Lathe

Cast Urethanes color matched w/RTV Silicone Rubber molds



Epoxy Tooling (short run molded thermoplastic parts for physical testing)


Welding & fabrication - MIG, TIG& ARC welding



Finishing

Texture, Graphics, Chrome Plating, Anodizing

Vinyl Graphics

- Automotive Class Paint, Soft Touch, Low to HIgh Volume Production Quantities

Electronics - rapid prototypes to manufacturing




Expedited prototype assembly from SMT through mechanical assembly



Soft-start or production launch electronics manufacturing.

Planned production launch.
Working with customers in advance to ensure volume is sufficient before moving to high volume ECM.



Additional prototype to production processes-
- Rotational Molding (Hollow parts with even wall thickness)

- Blow Molding

- Waterjet Cutting – All Metals, Glass, Plastic, Rubber, Foam, Stone

- Laser Cutting

- Investment Casting: (Epoxy and aluminium molds to produce precision metal castings)

- Stamping (Stamped parts from .004 to .375 thick)

- Vacuum Forming

- Thermoforming

- Extrusion

- Sand Casting

- Die Casting

- Glass Prototyping

- Sheet Metal Bending/Forming

- Tube Bending

- Wire EDM, Ram EDM

- Surface Treatment- Textures, Cerakote, Dry Transfer Graphics, Powder Coating


- Multiple ISO Certifications, including 9001:2008 &2015,13485, several others


World Class, high-precision molded rubber and thermoplastic parts and products

Gaskets (Custom designs in every elastomer, particularly high-precision FKM grades for use with fuels)

"O"-Rings (we produce millions of automotive fuel-injector "O"-Rings annually, molded custom formulated compounds FKM & FVMQ developed over decades)

Complex Seals, Rubber to Metal bonded goods (Vibration isolators, Pump impellers)

- Keypads with carbon or gold contacts, with any required graphics.

- PTT Buttons for 2-Way Radios and similar applications



Manufacturing: Pilot to Production processes

Injection Tooling - Aluminum (runs 10 to 100,000+) Steel (runs 50,000 to millions). Including TPR/TPE products included over-molding of multiple resins.

Blow Molding



Additional Global manufacturing experience
- Design teams located in USA, Hong Kong and Netherlands, expertise in designing IoT- related - products and enhancing product features.
- 4 manufacturing locations in China, Mexico, Malaysia, and the UK.
- Experienced manufacturing PCBA, cable harness assembly, plastic (Injection molding & TVF), and box-build products.



Advanced visualization studio specializing in the creation of visual assets for design, marketing, and sales.

- Assets include 3D modelling, rendering, animation, video production, Virtual Reality experiences, Augmented Reality filters and Web Application Development.
- The team constantly strives to achieve the highest level of quality and realism.
- Experience and infrastructure to accommodate the workload required for any project.



35 Atlantic Place, Palm Coast, FL 32137
T. 386.246.9119
M. 202.494.9899
kurtk@pd-answers.com
www.pd-answers.com