Prototypes to Production Services:
Models, Prototypes, Electronics,
Tooling, Molding to Mfg. & Assy,
Hi-Res Animation, Renderings, Virtual and Augmented
Reality & More
Models (Visual, Functional, Ergonomic, Engineering, Clinical Testing)
Rapid Prototyping (SLA, SLS, FDM)
CNC Machined Parts (Plastic, Metal, Composite) 3, 4 & 5 Axis
Cast Urethanes color matched w/RTV Silicone Rubber molds
Epoxy Tooling (short run molded thermoplastic parts for physical testing)
Welding & fabrication - MIG, TIG& ARC welding
Finishing
Texture, Graphics, Chrome Plating, Anodizing
Vinyl Graphics
- Automotive Class Paint, Soft Touch, Low to HIgh Volume Production Quantities
Electronics - rapid prototypes to manufacturing
Expedited prototype assembly from SMT through mechanical assembly
Soft-start or production launch electronics manufacturing.
Planned production launch.
Working with customers in advance to ensure volume is sufficient before moving to high volume ECM.
- Purchasing critical BoM items at project infancy.
- Manufacture from SMT through mechanical assembly at production launch quantity.
- Including program and functional test
- Release inventory to customers high volume EMC.
- Low to mid-level volume production.
- Complete management of electronics assembly.
- SMT, selective solder, program, test, serialization, mechanical assembly, and packaging.
- Mechanical assembly service- including harsh environments.
- Robotic RTV dispensing.
- Robotic potting dispensing.
- Epoxy, urethane, and custom per customer requirements.
- Plasma treatment.
- Torque drivers.
- Laminar flow hoods for clean assembly.
- Conformal coatings
Additional prototype to production processes-
- Rotational Molding (Hollow parts with even wall thickness)
- Blow Molding
- Waterjet Cutting – All Metals, Glass, Plastic, Rubber, Foam, Stone
- Laser Cutting
- Investment Casting: (Epoxy and aluminium molds to produce precision
metal castings)
- Stamping (Stamped parts from .004 to .375 thick)
- Vacuum Forming
- Thermoforming
- Extrusion
- Sand Casting
- Die Casting
- Glass Prototyping
- Sheet Metal Bending/Forming
- Tube Bending
- Wire EDM, Ram EDM
- Surface Treatment- Textures, Cerakote, Dry Transfer Graphics, Powder Coating
- Multiple ISO Certifications, including 9001:2008 &2015,13485, several others
World Class, high-precision molded rubber and thermoplastic parts and products
Gaskets (Custom designs in every elastomer, particularly high-precision FKM grades for use with fuels)
"O"-Rings (we produce millions of automotive fuel-injector "O"-Rings annually, molded custom formulated compounds FKM & FVMQ developed over decades)
Complex Seals, Rubber to Metal bonded goods (Vibration isolators, Pump impellers)
- Keypads with carbon or gold contacts, with any required graphics.
- PTT Buttons for 2-Way Radios and similar applications
Manufacturing: Pilot to Production processes
Injection Tooling - Aluminum (runs 10 to 100,000+) Steel (runs 50,000 to millions). Including TPR/TPE products included over-molding of multiple resins. |
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Blow Molding
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Additional Global manufacturing experience
- Design teams located in USA, Hong Kong and Netherlands, expertise in designing IoT- related - products and enhancing product features.
- 4 manufacturing locations in China, Mexico, Malaysia, and the UK.
- Experienced manufacturing PCBA, cable harness assembly, plastic (Injection molding & TVF), and box-build products.
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Advanced visualization studio specializing in the creation of visual assets for design, marketing, and sales.
- Assets include 3D modelling, rendering, animation, video production, Virtual Reality experiences, Augmented Reality filters and Web Application Development.
- The team constantly strives to achieve the highest level of quality and realism.
- Experience and infrastructure to accommodate the workload required for any project.
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35 Atlantic Place, Palm Coast, FL 32137
T. 386.246.9119
M. 202.494.9899
kurtk@pd-answers.com
www.pd-answers.com